Warehouse Management
Zone picking.
Specialized pickers, less travel.
Divide your warehouse into zones with dedicated pickers. Reduce travel time, eliminate congestion, and let pickers specialize in their area.
Why large warehouses need zone picking.
Excessive travel
In a 50,000+ sqft warehouse, pickers can walk miles per day. Crossing the entire warehouse for each order wastes time.
Aisle congestion
Multiple pickers in popular aisles create traffic jams. Workers wait for each other, throughput drops.
No specialization
Pickers navigating unfamiliar areas make errors. Knowing your zone means faster picks and fewer mistakes.
Key capabilities.
Define warehouse zones, assign pickers, and automatically split orders for parallel processing.
Zone definition
Group bin locations into logical zones. Define by aisle, product category, or physical area.
Dedicated zone pickers
Assign workers to specific zones. They learn their area and pick faster over time.
Automatic order splitting
Multi-zone orders split automatically. Each zone picks their items in parallel.
Consolidation points
Define where zone picks merge. Items from multiple zones combine for packing.
Zone productivity metrics
Track picks per hour by zone. Identify bottleneck zones and optimize staffing.
Example zone layout.
Zone picking strategies.
Sequential zone picking
Order moves from zone to zone. Zone A picks, passes to Zone B, then Zone C. Best when zones follow a logical flow.
Parallel zone picking
All zones pick simultaneously. Items consolidate at the pack station. Faster for large orders spanning many zones.
FAQ
Common questions.
How big should my warehouse be for zone picking?
How do single-zone orders work?
Can zones change based on demand?
How does consolidation work for multi-zone orders?
Related features.
See how it works
with zone picking.
See how zone picking can reduce travel time and increase throughput.